Longer Life CBN Inserts Turning Tool Inserts Than Carbide Inserts

Product DescriptionFUNIK PCBN inserts are widely used in processing pearlitic cast iron, high chromium and nickel alloy cast iron, hardened steel, powder metal, hard alloy and super alloy. In the mechanical machining application of the traditional system, not only it has greatly reduced the comprehensive production cost, but als

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Longer Life CBN Inserts Turning Tool Inserts Than Carbide Inserts

Product Description

FUNIK PCBN inserts are widely used in processing pearlitic cast iron, high chromium and nickel alloy cast iron, hardened steel, powder metal, hard alloy and super alloy. In the mechanical machining application of the traditional system, not only it has greatly reduced the comprehensive production cost, but also significantly improved the production capacity and efficiency during the whole production operation, and the equipment investment is greatly decreased at the same time.

Advantages of Funik Innovative PCBN Insert:
Longer Life CBN Inserts Turning Tool Inserts Than Carbide Inserts
√ Excellent cost performance
The service life of Funik PCBN cutting tool inserts can be more than 10 times that of carbide insert and reduce the cost of comprehensive cutting tool by 30%-50%. The interval time between the replacements of Funik CBN insert is long and the insert replacement frequency is less, which can significantly reduce the cost on inserts.

√ High machining efficiency
The machining efficiency of Funik PCBN cutting tool inserts is 5-10 times that of the carbide insert, which greatly improves the equipment capacity and reduces the fixed investment of equipment.

√ Excellent surface quality
Surface finish and dimensional precision of machining workpiece of Funik CBN inserts can reach the grinding level, and make turning instead of grinding to reduce equipment investment.

√ Strong universality
Funik PCBN cutting tool inserts can be used for both dry cutting and wet cutting and one grade normally is suitable for machining a variety of materials.

Product Parameters

Grade and Applicable Industry of Funik Impact-resistant CBN Solid Insert

GradeMachining modelApplicable industryWorkpiece material
FBN7600Rough/ Semi-finishingRoll, slurry pump
Brake disc
Brake drum
Rolling mortar wall
Parts of compressor
High nickel-chromium
High hardness alloy cast iron
High speed steel
Gray cast iron
High manganese steel
FBN9500Rough/ Semi-finishingGear
Bearing
Mining machinery
Coal mine machinery
Hardened steel
Surface overlaying material
FBN9500 C06Semi-finishing/ FinishingGear
Bearing
Mining machinery
Coal mine machinery
Hardened steel
Cemented steel
Surface overlaying material

Funik CBN Solid Insert
Longer Life CBN Inserts Turning Tool Inserts Than Carbide Inserts

Grade and Applicable Industry of Funik FBV Double-layer Composite Insert

GradeMachining modelApplicable industryWorkpiece materialFeature
FBV7200FinishingBrake disc
Brake drum
Parts of compressor
Gray cast ironUsing CBN particles, with high CBN content, excellent wear resistance

Continuous to interrupted high-speed finishing to achieve high quality and stable surface roughness
FBV5800FinishingGear
Bearing
Parts of compressor
Hardened steel
Gray cast iron
Excellent wear resistance and crater wear resistance

Performance is best for continuous to mild interrupted finishing
FBV7200 C07FinishingBrake disc
Brake drum
Parts of compressor
Gray cast ironThe coating can achieve stable and excellent roughness in high precision machining

The coating bonding strength is high and it can  achieve a long  machining life, which is about 30%-50% longer than FBV7200
FBV5800 C06FinishingGear
Bearing
Parts of compressor
Hardened steel
Gray cast iron
The coating improves the ability of the insert to suppress the crater wear

The coating bonding strength is high and it can maintain stable machining for a long time, and life is about 50% longer than FBV5800

Funik Super Finishing CBN Tipped Insert
Longer Life CBN Inserts Turning Tool Inserts Than Carbide Inserts

Grade and Applicable Industry of Funik CBN Coating Insert
GradeMachining modelApplicable industryWorkpiece materialFeatureCutting speed
Vc(m/min)
Cutting fluid
FBK7520 C07Finishing Brake disc
Gear
Gray cast iron
Powder metallurgy
Capable of the machining of various materials

From interrupted to continuous high speed finishing

The coating bonding strength is strong and it can effectively improve the life of cutting tool
600-1200

90-200
Dry cut or wet cut
FBK9540 C06FinishingGear
Bearing
Hardened steelExcellent thermal stability and red hardness result in prominent wear resistance

High speed continuous finishing

The excellent high temperature and wear resistance of the coating can significantly reduce the wear of the cutting tip
180-300Dry cut or wet cut
FBK9550 C06FinishingGear
Bearing
Bearing steel
Cemented steel
The wear resistance and collapse resistance are relatively balanced

Medium interrupted and continuous finishing

The excellent high temperature and wear resistance of the coating can significantly reduce the wear of the cutting tip
100-175Dry cut or wet cut
FBK9560 C06FinishingGear
Bearing
Cemented steelStrong collapse resistance and cutting tip handling

Heavy interrupted finishing

The excellent high temperature and wear resistance of the coating can significantly reduce the wear of the tool nose
100-200Dry cut

Funik Super Finishing CBN Coating Insert
Longer Life CBN Inserts Turning Tool Inserts Than Carbide Inserts
Longer Life CBN Inserts Turning Tool Inserts Than Carbide Inserts

More Choices

Funik CBN Full Corner Brazed Insert: 
SNGA, SCGW, CNGA, CCGW, WNGA, TNGA, TCGW, DCGW, VNGA
Longer Life CBN Inserts Turning Tool Inserts Than Carbide Inserts

Manufacturing and Inspetion

 

Longer Life CBN Inserts Turning Tool Inserts Than Carbide Inserts

Application

Funik PCBN inserts are used for turning and milling of centrifugal rolls, slurry pumps, brake discs, brake drums, rolling mortar walls, compressor parts, gears, bearings, mining machinery, coal mining machinery industries.

Longer Life CBN Inserts Turning Tool Inserts Than Carbide Inserts

Packaging & Shipping

 

Longer Life CBN Inserts Turning Tool Inserts Than Carbide Inserts

Company Profile

 

Longer Life CBN Inserts Turning Tool Inserts Than Carbide Inserts

FAQ

Q1: Are you trading company or manufacturer? 

We are the world's leading manufacturer of super abrasives, pcb cutting tool blank, pcbn cutting tool blank and superhard cutting tools since 1988 (ISO9001/ISO14001/ISO45001 certificated).

Q2: What is your main market?
Our market is mainly in Europe, America and Asia. Now we are working with many world top 500 companies, including 3M, TOYOTA, GM, Saint-Gobain, Mitsubishi, SUMITOMO, Panasonic and Samsung etc.

Q3: Is customization available?
Yes. We can OEM the products with your requirements.

Q4: What is your delivery way and delivery time?
Normally the delivery time is 1-2 weeks and the delivery way is by air.  

Q5: Are samples available for quality test?
Yes. we can provide sample for quality test. 

Contact us

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